Panel Level Packaging Automation Solution

元利盛成功為台灣先進封裝業者成功開發出量產型Panel Level Underfill點膠機已超過三年,並且正在量產使用中。 即使如此,元利盛更積極的挑戰更先進、更高階、更穩定的的面板級封裝設備,持續保持技術領先的地位,協助 客戶創造更多的利潤

固晶/上片

Glass Panel/SBS Panel 預熱

面板級底部填縫點膠機

Glass Panel/SBS Panel 膠後預固化

PLP (Panel Level Packaging) is a rapidly emerging advanced packaging technology that uses large-format square panels to improve area utilization and reduce cost. With the growth of AI, HPC, and wearable device markets, mass production adoption of Fan-out PLP (FO-PLP) continues to accelerate.

 

The core PLP processes include die attachment, panel transfer assembly, RDL (Redistribution Layer) patterning, photoresist exposure, electroplating, and package structure formation, followed by singulation into individual ICs.

 

In PLP manufacturing, Underfill (bottom fill) is a critical step for ensuring solder joint reliability. By using capillary action to fill the gap between the chip and substrate with epoxy resin, mechanical strength, thermal cycling lifespan, and fatigue resistance are significantly enhanced. After thermal curing, a stable structure is formed. Due to large panel sizes and high die density, this process requires precise fluid control, uniform heating, and advanced automation capabilities.

 

We provide a complete PLP automation equipment solution, including high-precision die bonding and placement, Glass/SBS panel preheating, panel-level bottom fill dispensing (Underfill), and post-dispense pre-curing systems. These solutions help customers build high-yield, stable, and mass-producible PLP advanced packaging production lines.